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Tape Casting Machines - HORIZONTAL DRYING ZONE TAPE CASTERS

H-SERIES

"High output tape casting on carrier films":CAM H-series
	
  • Suitable for green tape thicknesses from 5 to 500 microns (0.2 to 20 mils)
  • Automatic high accuracy gap setting control 
  • Different models avaliable
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      CAM-H605                                                       CAM-H356

     CAMH1_1394_INT.jpg CAMH_1411_INT.jpg

     

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      CAM-H4512

     

     

     

     

     

     

     

     

     

    The CAM- H series of tape casting machines are our most advanced tape casters suitable for highest production demands.

    Advanced drying regimes makes them very suitable for thick tape production.

    Numerous temperature and air flow sensors are installed for process control. 

    The automated continuous slurry dosage flows through a slotted die system with +/-10 micrometer (0.4 mils) slurry level height

    control on the casting box.

    Fully automatic casting gap control, with auto zero calibration.

    The process can be continuos monitored on a touch screen or an external PC.

    Preset menus can be use to quickly start a new casting batch.

                             CAM-H258                                                          CAM-H4510

     cam-m255h_option1_int.jpg cam-4510h_option1_int.jpg 

    A series of available options customize  the casters to meet particular requirements, these includes (but are not limited to):

    • tape edge cutting
    • different drying zones
    • dying zones extensions up to 20 m (66 ft) in 2 m (6.6 ft) steps possible
    • safety package for ex proof casing process
    • data link for external process monitoring
    • laser tape thickness measurements with tape marking
    • slurry filter cartridge

     

     

       TECHNICAL DATA please download CAM H-series


    Please click here to contact us regarding CAM H-series

     

     

     

     

     

     

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    COMPACT TAPE CASTERS

    C-SERIES

     

    BASE MODEL:

     "Compact design, high accuracy tape casting on carrier films":CAM C-series

    • Suitable for green ceramic thicknesses from 5 to 150 microns (0.2 to 6 mils) 
    • Suitable for solvent based and water based systems
    • Automatic tracking of carrier foil                                          
    • Compact size requiring minimum floor space                           
    • High accuracy in thickness control and stability
    • Slotted die slurry feeding to doctor blade                                                                            
    • Advanced slurry dosage with micrometer level control
    • Stepper motor controlled high accuracy doctor blade   
     The CAM- C series of tape casters are designed and built to meet the most stringent customer demands where compact design is required.  A need for higher automation levels, higher accuracy and compact design, led to this truly innovative casters.
    The automated continuous slurry dosage flows through a slotted die system with +/-10 micrometer (0.4 mils) slurry level height control on the casting box. 
    Fully automatic casting gap control, with auto zero calibration. The process can be continuously monitored on the touch screen. Preset menus can be use to quickly start a new casting batch.
    An auto tracking system assures a perfectly wound carrier and ceramic tape.
     The system has numerous safety features that allow safe operation when utilizing flammable solvents. The counter flow filtered hot air dryer can be compartmentalized to fine-tune the exact conditions needed for high productivity of perfect tapes. 

     1473_CAMC25_INT.jpg

    CAM-C25B2

     
     
     
     
     
    ADVANCED MODEL:

    "Fully automatic, full options with external process monitoring"


    In compare to base model, advanced model has following features:
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  • All casting parameter are set through touch screen display (blade gap, temperatures, airflow etc.)  
  • All casting parameter (including blade gap) can be saved and called any time.
  • No any additional mechanical settings are needed.  
  • Following parameters can be set automatically:
    • temperatures in all casting zones
    • air inlet flow
    • tape winding torque and characteristic
    • blade gap
    • casting speed
    Additional features:
    • Air flow measuring and monitoring
    • Communication and software for off line casting process data acquisition.
    • All heating can be control over touch screen
    • Possible to install laser tape thickness measuring unit.

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    LABORATORY TAPE CASTERS

    L-SERIES

    "Designed to cast slurries in labs or small scale productions":CAM L-series

    Casting gap is manually adjustable by micrometer screws.

    Carrier film is unwounded from a roll with adjustable torque control, which determines carrier tape tension.

    High precision doctor blade and granite bottom ensures high precision casting down to 10 micrometers.

    Slurry level in a fully covered Teflon casting box is determined by height of inlet slurry tube.   
    Amount of fresh air and exhausted air is adjustable by flappers.

    Optionally: hot air inlet and/or bottom plate heating for more efficient drying. 

     

    CAM-L252TB

    CAML_1495_INT.jpg

     

      TECHNICAL DATA please download CAM L-series

     

     

     

     

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    STEEL BELT TAPE CASTERS

    S-SERIES

     

    "Fully stabilized steel belt in combination with automatic feeding of suspensions and winding of tape":CAM S-series

    • Suitable for green ceramic thicknesses from 15 - 200 microns (0.6 to 8 mils)
    • Fully stabilized steel belt in combination with automatic feeding of suspensions
    • Suitable for solvent-basedand water based systems
    • Closed loop slurry supply and level control
    • No-contact thickness gauge for improved quality control (optional)
    • Micrometer controlled high accuracy doctor blade

                                           CAM-S305

       cam-s305_0.jpg

    The CAM S-series of tape casters are designed for low cost ceramic tape production.

    The S-series tape casters are mainly used to produce dry tape thicknesses from 15 to 200 microns (0.6 to 8 mils).
    The automated continuous slurry dosage flows through a slotted die system with ±10 micrometer (0.4 mils) slurry level height control on the casting box.

    The casting gap is set using micrometer screws and displayed on 2 digital measuring gauges

     cams610_2_int.jpgCAM-S609


    Avaliable options:

    • ceramic tape edge cutting
    • more and longer dying zones
    • slurry filter cartridge
    • 50 L slurry vessel

     

        TECHNICAL DATA please download CAM S-series


    Please click here to contact us regarding CAM S-series.

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