BASE MODEL: "Compact design, high accuracy tape casting on carrier films"
ADVANCED MODEL: "Fully automatic, full options with external process monitoring"
Suitable for green ceramic thicknesses from 5 to 150 microns (0.2 to 6 mils)
Suitable for solvent based and water based systems
Automatic tracking of carrier foil
Compact size requiring minimum floor space
High accuracy in thickness control and stability
Slotted die slurry feeding to doctor blade
Advanced slurry dosage with micrometer level control
Stepper motor controlled high accuracy doctor blade
The CAM- C tape casting machines are designed and built to meet the most stringent customer demands where compact design is required. A need for higher automation levels, higher accuracy and compact design, led to this truly innovative casters.
The automated continuous slurry dosage flows through a slotted die system with +/-10 micrometer (0.4 mils) slurry level height control on the casting box.
Fully automatic casting gap control, with auto zero calibration. The process can be continuously monitored on the touch screen. Preset menus can be use to quickly start a new casting batch.
An auto tracking system assures a perfectly wound carrier and ceramic tape.
The system has numerous safety features that allow safe operation when utilizing flammable solvents. The counter flow filtered hot air dryer can be compartmentalized to fine-tune the exact conditions needed for high productivity of perfect tapes.
tape edge cutting different drying zones
dying zones extensions up to 20 m (66 ft) in 2 m (6.6 ft) steps possible
safety package for ex proof casing process
data link for external process monitoring
laser tape thickness measurements with tape marking
slurry filter cartridge
In compare to base model, advanced model has following features:
All casting parameter are set through touch screen display (blade gap, temperatures, airflow etc.)
All casting parameter (including blade gap) can be saved and called any time.
No any additional mechanical settings are needed.
Following parameters can be set automatically:
temperatures in all casting zones
air inlet flow
tape winding torque and characteristic blade gap
Air flow measuring and monitoring
Communication and software for off line casting process data acquisition.
All heating can be control over touch screen
Possible to install laser tape thickness measuring unit.
Compact Tape Casters C-Series
0.1 -6 m/min (0.3-20 ft./min) adjustable
Carrier tape width
250 mm or 350 max. (10 or 14 inch max.) depends on version
up to 200 mm max. (8 inch), or up to 300 max. (12 inch)
Dry tape thickness
5-150 microns (0.2-6 mils)
+/- 1 micron (0.04 mils)
Carrier film thickness
20 to 75 microns
5 individual bottom heating plates, top side filtered air adjustable from room temperature to 120 degr. Max.