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The Automatic Multi-Layer Inductor Maker

 

FSP-10

"The automatic multi-layer inductor maker uses tape technology, with automatic removal of carrier films."

 

 

  • A patented system accurately positions punched sheets of tape and fills the vias on the stack.
  • The machine can automatically load and unload up to 156 blocks, which travel around on the carousel.
  • Sheets are picked up from the sheet reservoir, which contains sheets with guidance holes.
  • Dry tape gives superior stacking at high layer counts. Uses carrier-based tape technology, automatically removes carrier film
  • Positions punched sheets automatically, accurately.  
  • Fills vias using a long life metal stencil.
  • Special scraper technology ensures excellent via fill High productivity = low cost per component
  • Fast changing of screens assisted by a pneumatic system.
  • Vias are filled on the stack ensuring excellent electrical contact with underlying electric circuits. 
  • A metal stencil is placed with precision accuracy on top of the stack. The via fill paste is transferred into the vias by using a specially designed scraper.
  • After drying of the vias, the circuit can be printed on the tape surface. Screen changing on the FSP 12 is rapid and precise, due to a pneumatic system that fixes the screen to the printer.

  • For inductors A-B shifting is done automatically.
  • A high-speed belt transporter results in a low cycle time.
  • As an option , a tape edge gluing device can be added to avoid any movement of the sheets during transportation between positioning and the press.
    If your applications require a new feature to be added onto the machine, we will design and build the machine to accommodate this feature, working closely with you to make sure your performance expectations are met.

Technical specifications

Technical specifications

Fully Automatic Multilayer Inductor Maker

Palette size

170 x 180 mm or 6.7 x 7.0 inches

Print area

155 x 155 mm or 6 x 6 inches

Number of palettes

1- 156 pieces

Palette transport

high-speed belt

Cycle time

typically 10 sec. (palette to palette) using sheet dispenser

Via fill printer

metal stencil with scraper

Time to change screen

1 min

Squeegee speed

50 – 300 mm/s or 2 –12 inches/sec.

Snap-off

max. 10 mm, adjustment with 1 micron or 1/25 mil accuracy

Stacker press force

up to 345 kN or 76,000 lbf.

Stacker press

heated up to 120 °C

Dryer

circulating air heated up to 100 °C

Drying time

typical 5 minutes, adjustable

Clean air

tracks fully covered for clean room application

Safety

equipment complies with US and CE safety regulations

Dimensions

Length 2,745 mm or 108 inches
Width 1,650 mm or 65 inches
Height 2,340 mm or 92 inches
Weight approx. 2,500 kg or 5,500 lbs.

 

 

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